When needed, Lang adds the side window during Robotrex installation. Loading is done through the machine door or a side window added to the machine. “The robot communicates with the machine tool via one M-code, which triggers the loading/unloading cycle,” Mr.
Oreskovic says the most appealing feature of the Robotrex system is that it is compatible with almost any machine tool, and can be retrofitted to machines that do not have air or hydraulic supply, which is typically required for conventional automation systems.
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“Systems in which the robot grips the part to feed the machine might be efficient solutions for series production, but shops like ours need to have the simplest automation solution without the fear of robot re-programming when parts change.” “The beauty of this system is that it takes the fear out of many companies’ intimidations as far as robots and grippers are concerned,” Mr. Each pallet features Zero-point clamping for repeatable positioning.īecause the robot picks a common vise from the trolley and not parts of different sizes or shapes, only one gripper type is required, and there is no teach-in process needed to accommodate new grippers for new jobs. The pallet pool enables the shop to set up and queue jobs while the machine is running. This system, which was added to the shop’s DMG MORI Milltap 700 three-axis mill, features 20 pallet stations each with the capacity to hold 40 kilograms. The Lang Eco-Compact 20 workpiece palletizing and handling system was the first robot-loading automation system installed at Zelos. “Once you have a more in-depth view of a shop’s needs, very often you can increase its productivity with simple, affordable and retrofittable automation solutions, including robots.” “Automation is typically associated with high-volume production runs, but it also pays off to automate low-volume, high-mix parts in job shops,” says Guiseppe Semeraro, Lang sales manager. Oreskovic’s shop and the parts it primarily would be machining. Lang provided support to help select the type of automated process that made sense given the size of Mr. Stage Two: Robotic Loader and Pallet Pool His Zelos shop machines parts for his father’s company, but also for general engineering, machine tool, stage building and railway industries. Oreskovic gained machining and manufacturing experience working at his father’s manufacturing company, Automated Sewing Systems AG, also located in Bessenbach.
This type of automation enables the shop to focus on parts no bigger than the size of a fist (which represents 80 percent of its business), while providing the flexibility to efficiently process batch sizes ranging from 10 to 1,000 pieces. That way, only one gripper is required to load various types of parts. Next, he integrated robotic systems for two machines in which the robot grips not the parts themselves, but standard-sized vises holding parts positioned atop a trolley parked near each machine.
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This enabled new jobs to be set up offline and installed in the pallet pool while the machine continued cutting another part, maximizing spindle uptime. After that, he added a robotic loader and pallet-pool system to one of his three-axis machines. Oreskovic first implemented quick-change workholding technology to speed setups. This is especially important in high-wage countries such as Germany.
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